Why Most Van Power Budgets Fail
They fail in one of two directions. Optimists add up the loads they remember, forget the fridge runs while they sleep, and buy a station one class too small. Pessimists read a forum thread, conclude they need 600Ah of lithium and an alternator charger, and spend $4,000 solving a $1,200 problem.
The fix is a line-item worksheet: list every load, multiply draw by hours by duty cycle, sum it, divide by 0.85 for inverter losses, and match the result to a station class. Twenty minutes of arithmetic replaces both failure modes. This post builds the worksheet; the runtime calculator automates it.
The Worksheet: Line Items That Cover 95% of Van Builds
The formula per line: delivered Wh = watts × hours × duty cycle. Duty cycle matters only for thermostatic loads (fridges) — everything else is 100% while in use.
| # | Load | Draw | Hours/day | Duty | Delivered Wh/day |
|---|---|---|---|---|---|
| 1 | 12V compressor fridge | 60W | 24 | 40% | 576 |
| 2 | Laptop (work hours) | 60W | 4 | 100% | 240 |
| 3 | Starlink (if working remote) | 75W | 6 | 100% | 450 |
| 4 | Phones (2 people × 2 charges) | 15Wh/charge | — | — | 60 |
| 5 | Lights (LED string/puck) | 20W | 4 | 100% | 80 |
| 6 | Vent fan | 15–30W | 8 | 100% | ~180 |
| 7 | Water pump, misc 12V | — | — | — | ~50 |
| 8 | Coffee, 1 pot (drip) | 950W | ~10 min | 100% | 160 |
Three profiles fall out of which lines you include:
| Profile | Lines included | Delivered Wh/day | Rated capacity needed (÷0.85) |
|---|---|---|---|
| Weekender (no remote work) | 1, 4, 5, 6, 7 | ~946 | ~1,115 |
| Remote worker | all eight | ~1,796 | ~2,113 |
| Minimalist (cooler, no fridge) | 4, 5, 6, 7 | ~370 | ~435 |
The pattern worth internalizing: the fridge is a third to a half of almost every realistic budget, and Starlink is the second-biggest line the moment work enters the picture. If you're running the dish, read the dedicated breakdown in Can It Run: Starlink — the workday math deserves its own page.
Matching the Number to a Station Class
The rule: your station's rated Wh should cover one full day at minimum, because solar income is never guaranteed. Margin beyond one day buys weather insurance.
Minimalist (~435Wh/day): 500Wh class
The Goal Zero Yeti 500X (505Wh, 300W AC, 12.9 lbs, WattScore 72) covers the no-fridge budget with a sliver of margin. Its NMC chemistry and 300W inverter are dated — but for a lights-fan-phones van, it's sufficient.
Who it's for: weekend vans with a cooler instead of a fridge. If you're buying new and prices are close, stepping to a 1kWh LFP unit future-proofs the inevitable fridge purchase.
Weekender (~1,115Wh/day): 1kWh class — barely
A EcoFlow DELTA 2 (1,024Wh, 1,800W AC, 27 lbs, WattScore 88) lands about 90Wh short of the weekender budget on paper — close enough that driving (12V charging while in motion) or a single panel closes the gap daily. Its 1,800W inverter also covers the coffee line and any future kitchen ambitions.
Who it's for: weekend and part-time vans with a fridge. The honest caveat: zero-margin sizing means a cloudy, stationary Saturday ends with a warm fridge Sunday morning. If your trips are stationary, size up.
Remote worker (~2,113Wh/day): 2kWh class
This is the budget that surprises people — work-from-van roughly doubles the weekender number. The 2kWh class fits it with thin margin:
| Station | Wh | Usable (×0.85) | vs. 1,796Wh/day delivered | Solar in | lbs | WattScore |
|---|---|---|---|---|---|---|
| Jackery Explorer 2000 Plus | 2,042 | 1,736 | 0.97 days | 1,400W | 61.5 | 89 |
| Bluetti Elite 200 v2 | 2,073 | 1,762 | 0.98 days | 1,000W | 53.4 | 88 |
| Anker SOLIX F2000 | 2,048 | 1,741 | 0.97 days | 1,000W | 67.2 | 85 |
All three are one-day units against this budget, which means solar isn't optional at this tier — it's the other half of the system. The Explorer 2000 Plus's 1,400W input ceiling is the differentiator: more panel headroom equals faster recovery on marginal days. The Elite 200 v2 counters with 8–14 lbs less weight and a 70-minute 0–80% wall charge for pedestal stops. The F2000 is the pick only when discounted.
Who they're for: full-time and work-from-van builds. Pick by your recharge style — big solar: Jackery; frequent shore stops: Bluetti.
Margin buyers: 4kWh
The EcoFlow DELTA Pro 3 (4,096Wh, 4,000W, 113.5 lbs, WattScore 92) holds roughly two remote-work days. In a van, its weight demands a permanent mount and its price overlaps DIY 12V house-battery territory — the honest comparison at this tier isn't between stations, it's between a station and a built-in system. The station wins on zero-install and portability between vehicles; DIY wins on cost per Wh.
Who it's for: full-timers in cloudy regions who want two-day autonomy without touching a crimper.
The Solar Replenishment Side of the Ledger
A budget has two columns. Income: panel watts × 0.7 real-world derate × sun hours. The 0.7 covers heat losses, off-angle mounting, and morning/evening ramp — flat van-roof mounts often do worse; tilted ground panels do better.
| Array | Real output | 4 sun hours yields | Covers which profile? |
|---|---|---|---|
| 200W | 140W | 560Wh | Minimalist, plus margin |
| 400W | 280W | 1,120Wh | Weekender (exactly) |
| 800W | 560W | 2,240Wh | Remote worker (just) |
Read the third row carefully: a remote worker needs ~800W of panel and four good sun hours to break even daily. That's most of a long-wheelbase van roof, or a roof array plus deployable ground panels. With 400W, a remote worker runs a ~900Wh daily deficit — about two days until empty, which is fine for a workweek punctuated by a campground stop, and not fine for indefinite boondocking.
Driving helps less than people hope: a 12V socket delivers 100–120W, so two hours of driving returns ~220Wh — real, but a fraction of one sun-hour on a proper array. (Dedicated DC-DC alternator chargers change this math substantially, but that's an install, not a station feature.)
Build Your Own: The Five-Step Procedure
- Inventory every load — check nameplate watts, don't guess. The fridge label, the laptop brick, the fan spec sheet.
- Assign honest hours and duty cycles. The fridge runs 24h at ~40%. Your laptop runs your actual work hours, not your aspirational ones.
- Sum delivered Wh, divide by 0.85 to get rated capacity per day.
- Pick the class that covers ≥1 day, then add margin for your weather and recharge pattern.
- Size the panel array to your daily total using the 0.7 derate and your region's realistic sun hours — winter sun hours, if you van in winter.
Then sanity-check the candidate units against the full spec table in our station database, and stress-test your numbers in the runtime calculator. Our modeling assumptions are documented in the methodology.
FAQ
Why divide by 0.85 — where does that energy go?
Inverter conversion losses, BMS overhead, and self-consumption while the unit is on. Rated watt-hours measure the battery; you can only use what survives conversion. Running DC loads (fridge, USB) directly off the DC bus loses less than 15%, so a heavily-DC budget gets slightly better than our model — treat the 0.85 as conservative.
Should I just build a DIY 12V system instead of buying a station?
Below ~2kWh, the station wins for most people: no install, full warranty, an inverter and MPPT included, and it moves to your next vehicle. Above ~4kWh of need, DIY's lower cost per Wh starts to dominate. The 2–4kWh zone is a genuine toss-up decided by whether you want to do electrical work.
How much margin should I add to the worksheet total?
Add 20% if you have reliable solar and move often (driving charge opportunities). Add 50–100% if you park for days in variable weather. Margin is cheaper than the failure mode — a warm fridge or a missed workday.
Does cold weather change the budget?
Yes, twice over: LFP stations charge poorly below freezing (most refuse or throttle charging until the cells warm), and the vent-fan line often becomes a heater line. Winter vanlifers should treat their worksheet total as a floor and keep the station inside the insulated envelope of the van.
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